Overhead Crane Safety

Overhead shop cranes are essential for moving heavy items in manufacturing and production areas. Despite their usefulness, the "overhead" nature of these cranes can make safety concerns easy to overlook. Workers require proper training on crane hazards and operation, and they must always remain aware of the dangers posed by moving overhead loads. Only trained operators should use overhead shop cranes, which should be inspected and tested before each use. Operators must know their crane's load capacity and avoid moving loads that exceed these limits. Special attention should be given to load rigging requirements, and loads that cannot be safely rigged should not be lifted. Before moving any load, the crane operator should inspect the crane's path for obstacles and people, ensuring it is clear before starting any movement. 

What is involved in any hoisting task that must be considered: 

1. The crane; 

2. The operation of the crane; and 

3. The rigging of the crane. 

A pre-operational inspection is required to verify that: 

• The crane is in proper condition and configuration 

• Any modifications and repairs are completed 

• The controls and safety devices are working properly 

• Wire ropes are in good condition 

• Clutches and brakes are in good condition 

• The rotating systems are working properly; and 

• The load blocks and reeving systems are adequate for the intended load. 

The operator of the crane must: 

• Understand the load chart 

• Ensure the crane is properly set up 

• Look for hazards surrounding the area 

• Ensure proper signaling and communication with everyone in the area 

Riggers attaching the load must: 

• Know the weight of the load and center of gravity 

• Select the right slings and rigging hardware and inspect before use 

• Assist in maintaining load control 

Reminder that anyone operating the crane, or in the vicinity, must always wear a hard hat. No exceptions!